Pune Engineering Plastics Recycling Facility – Custom Dual-Shaft Shredder Installation

Location:

Pune, India

Client Needs & Solution:

An Indian automotive parts manufacturer required an efficient solution for recycling 5 tons/day of rejected nylon and glass-filled plastic components. Their existing shredder struggled with material jamming and excessive blade wear.

During their factory visit, we demonstrated our customizable dual-shaft shredder (Model FS-1600)processing similar engineering plastics. The solution featured:

Special alloy blades for glass-filled materials (40% longer lifespan)  

Hydraulic compression system to prevent jams on thick parts  

Adjustable 15-30mm output screens for optimal granule size  

IoT-enabled monitoring for predictive maintenance

Results:

  1. Achieved 6.2 tons/day capacity (24% increase)
  2. Reduced energy consumption by 18%
  3. Blade replacement interval extended from 2 weeks to 6 weeks
  4. ROI achieved in 14 months

This case highlights our expertise in *hard plastic shredding solutions for India’s growing automotive recycling sector, with customizable options for various industrial applications.